Dispatch Republic

Electric and Hybrid Vehicle Transport: Challenges for Car Haulers

Imagine pulling up to a weigh station with a trailer full of brand-new electric SUVs, only to discover you’re overweight. With the rapid growth of electric car hauling and hybrid vehicle transport, scenarios like this are becoming more common. Car haulers today face a new set of challenges that simply didn’t exist a decade ago. Heavier vehicles, unique safety concerns, and evolving regulations mean that transporting electric and hybrid cars requires fresh strategies and adjustments in car hauler equipment and operations.

In this in-depth guide, we’ll break down the key challenges of electric car hauling and hybrid vehicle transport from a car hauler’s perspective. You’ll get practical tips on managing the extra weight of EVs, keeping lithium batteries safe, adjusting your car hauler equipment, and staying compliant with regulations. Whether you’re an owner-operator with a 3-car trailer or a fleet driver moving ten cars at a time, understanding these electric and hybrid transport challenges is crucial for safety, profitability, and peace of mind. Let’s dive in.

The Rise of Electric & Hybrid Vehicles in Car Hauling

Electric and hybrid vehicles are no longer rarities on the road – they’re mainstream. In early 2025, EVs made up around 7.5% of new car sales, up from about 7% the year before. Hybrids add even more to that total. This surge means auto transporters are loading more battery-powered cars than ever. Electric car hauling jobs are popping up everywhere, from shuttling Teslas to dealerships to moving families’ Chevy Bolts cross-country. Likewise, hybrid vehicle transport requests (for vehicles like Toyota Priuses or Ford F-150 PowerBoost trucks) are becoming routine for car haulers.

What does this trend mean for car haulers on the ground? In short, new opportunities and new challenges. More electric and hybrid units to haul can mean more business for auto transport carriers. But these vehicles come with quirks that traditional gas cars don’t. Car haulers must adapt to heavier weights, different loading procedures, and safety precautions to handle lithium-ion batteries. Shippers (whether dealerships or individual owners) may also have heightened expectations, wanting carriers experienced in electric car hauling who understand the nuances of battery-powered vehicles.

For example, a customer might specifically ask whether you have the right car hauler equipment to load a low-clearance Tesla or whether you know how to safely secure a hybrid SUV. Being able to say “yes” confidently can set you apart. On the flip side, if you show up unprepared – say, unaware that an EV should be at a 30% charge for transit – it can lead to delays or safety issues. In the following sections, we’ll explore exactly what challenges to expect and how to handle them like a pro.

Weight and Load Challenges in Electric Car Hauling

One of the first things veteran car haulers mention about electric vehicles is weight. Simply put, EVs weigh significantly more than comparable gasoline cars due to their massive battery packs. Even hybrid cars, which carry both an engine and a battery, tend to weigh more than standard models. This weight has a domino effect on electric car hauling operations, affecting how many vehicles you can load and where to position them.

Heavier vehicles = fewer vehicles per load. A typical 8-car trailer might handle eight sedans or small SUVs with an internal combustion engine. But if those are eight electric sedans, you could be pushing up against gross weight limits. In the U.S., most car carriers are legally maxed out at 80,000 lbs gross vehicle weight (tractor + trailer + cargo) on interstate highways without an overweight permit. That limit includes every pound of the electric cars on your trailer. Hauling a trailer full of heavy EVs or plug-in hybrids can reach that 80,000 lb threshold faster than you expect. As a result, hybrid vehicle transport jobs or EV loads may require taking one less car than you’re used to, or using a spread-axle trailer to better distribute weight. It’s not just gross weight either – axle weights matter. Those big battery packs are often mounted low, which can put extra strain on trailer axles. Three electric pickup trucks (think Hummer EVs or F-150 Lightnings) on a wedge trailer might overload your tandems or pickup’s rear axle, even if you’re under 80k gross. The lesson: know your weight at all times. Use truck stop scales to weigh your rig after loading a lot of EVs or hybrids. It’s far better to reposition or unload a vehicle at the yard than to get an overweight ticket at a weigh station (or risk an accident due to overloading). Seasoned car haulers often load the heaviest units on the bottom deck and toward the front to keep weight balanced – this is doubly important when those heavy units are electric. Always arrange your electric and hybrid vehicles strategically: heaviest electric car hauling units over the strongest axles (usually trailer axles or drive axles) and lighter ones on upper decks.

Ream more about Car Hauling, Reefer Loads and Flatbed Freight: Tips for Owner-Operators

Different weight, different pricing. Because EVs and hybrids reduce how many cars you can carry in one go, many car haulers charge higher rates for electric car hauling or hybrid vehicle transport to make up the difference. This isn’t just greed – it reflects real costs. As one logistics CEO explained, “EVs are heavier because of their batteries, so they may require different equipment or command higher prices from transporters”newsweek.com. If you’re an owner-operator, don’t be shy about accounting for the added weight and complexity in your quotes. A load of six Teslas might be all you can take instead of eight smaller cars, so the rate has to keep your revenue whole for that trip. Customers are starting to understand this, especially as fuel prices and other factors fluctuate; often, they’ll pay a bit more knowing their electric vehicle is in capable hands.

Permits and special considerations. Generally, hauling EVs won’t require special permits unless you exceed standard limits. But be aware of state variations. Some states have begun allowing a few thousand extra pounds for electric trucks themselves (to account for heavy batteries in, say, an electric semi). This doesn’t usually change rules for car carrier loads – it’s about the truck’s own fuel source – but it’s good to stay informed through DOT car hauling regulations updates. If you ever do need to haul something unusual (say a prototype EV or an especially heavy electric vehicle that pushes you over legal weight), you might need an overweight permit for that trip. Check state DOT guidelines via a dispatch service or regulatory source if in doubt. It’s better to route around trouble than blindly drive into a fine.

Bottom line: Weight is king in trucking, and electric car hauling means heavier kings on your trailer. Plan your loads carefully, invest in a good car hauler equipment setup that can handle the weight, and communicate with brokers or dispatchers about any load that might be pushing it. A smart dispatcher can help you combine lighter and heavier vehicles to optimize your load safely. (For example, pairing a couple of electric SUVs with a couple of lighter hybrids or compact cars to stay under the limit.) Don’t let the weight of EVs catch you off guard – manage it proactively, and you’ll haul these in-demand vehicles profitably and legally.

Battery Safety and Hazard Considerations

When transporting electric and hybrid cars, the lithium-ion battery is the heart of the concern. These high-voltage batteries power the vehicle – but under the wrong conditions, they can also pose fire and safety risks. Let’s break down what electric car hauling professionals need to know about battery safety and hazmat rules:

State of charge (SoC) matters. One often-overlooked factor in hybrid vehicle transport and EV shipping is the battery’s charge level at pickup. Best practice is to ship EVs neither fully charged nor nearly empty. Carriers and manufacturers alike recommend around 20%–30% charge for transport. Why? A partially charged battery has less energy (and less heat) to release if something goes wrong, reducing fire risk. At the same time, 20-30% is enough to operate the vehicle’s essential functions for loading and unloading (like powering the brakes, steering, or putting the car in neutral). If a customer plans to ship an electric car, it’s wise to ask them ahead of time to leave it around 1/4 charged. Many EVs come from the factory at ~50% for this reason. If you show up and the car is 100% charged, you might educate the customer that next time a lower charge is safer – and if you’re uncomfortable, you can even idle the climate control for a bit to burn off some charge before loading (with owner permission). For hybrids, this is less of an issue (they have smaller batteries), but still ensure any hybrid vehicle transport starts with a reasonable charge on the hybrid battery and a bit of gasoline in the tank (so the engine can start if needed).

Hazardous material regulations. You might not think of a car on your trailer as “hazardous material,” but lithium batteries are classified as hazardous materials in the shipping world. The good news is that a vehicle with an installed battery typically falls under special provisions in hazmat rules, meaning you don’t treat the whole car like a hazmat load in the same way you would a pallet of loose lithium batteries. However, there are still strict guidelines to follow. If the EV or hybrid is new and intact, you simply need to ensure the battery is secure in the vehicle (which it always should be by design) and protected from short-circuiting. Essentially, don’t damage the battery during transport – avoid ground strikes, secure the vehicle properly, and don’t let it crush or rub against anything. However, if an electric car is damaged – say it was in a flood or a crash and the battery housing is compromised – the rules change. A damaged lithium battery is fully regulated as hazmat. In fact, the U.S. Pipeline and Hazardous Materials Safety Administration (PHMSA) put out a safety advisory in 2023 reminding shippers that any EV with a battery damaged by events like flooding must be evaluated and likely shipped under hazmat procedures. As a car hauler, this means you should ask about the condition of the EV. If it’s a salvage title Tesla from a hurricane flood zone, think twice: you may need special handling, or it may not be safe to load alongside other cars at all. When in doubt, consult hazmat experts or decline loads that could turn your trailer into a ticking time bomb.

Thermal runaway and fire risk. By now, many of us have seen the dramatic headlines: an EV catches fire and firefighters struggle for hours to extinguish the lithium battery blaze. While these incidents are rare, they are a real risk in electric car hauling. A lithium-ion battery fire (often caused by internal damage or short-circuit) can burn extremely hot and even reignite after being put out. On a car carrier, one burning car can endanger the whole load. Preventive steps are key: ensure the vehicles are off and secured so they won’t activate or short out. Never transport an EV that shows signs of battery damage (smoke, hissing, bulging, fluid leaks) – that vehicle needs to be handled by hazardous specialists. It’s also smart to carry firefighting tools specifically rated for lithium fires as part of your car hauler equipment. A regular ABC fire extinguisher won’t stop a battery fire, but it can control flames on tires or other parts if an EV ignites. Some car haulers now carry fire suppression blankets designed for EVs – heavy, heat-resistant blankets you can pull over a burning car to smother the flames. These blankets are expensive and bulky, so not everyone will have one, but it shows how the industry is adapting. At minimum, have a plan: if an EV on your trailer catches fire, you may need to quickly offload it (if safe to do so) or detach your truck and call emergency services. Never try to simply wait out a battery overheating alarm; if an EV’s battery is smoking or in thermal runaway, it won’t fix itself. Safety training is available (through outfits like NFPA or specialized programs) on how to identify and respond to EV battery incidents – it could be worthwhile for your team to take a class or at least watch some training videos. Remember, hybrid vehicle transport has some of these risks too (hybrids have smaller high-voltage batteries that can also catch fire, though less energy means less intense fires generally).

Training and legal compliance. Because of the above hazards, carriers should be trained on battery safety procedures. In fact, if you transport EVs regularly, it’s a good idea to treat it almost like hauling hazmat, even if the law doesn’t require a special CDL endorsement for it. Train yourself or your drivers on how to disable an EV (many have “disconnect loops” first responders use to cut off the high-voltage circuit in an emergency), how to use an infrared thermometer to spot an overheating battery (if available), and how to communicate the situation to first responders if an accident occurs. Also, keep up with evolving regulations. The FMCSA, PHMSA, and other agencies continue to refine rules as more electric vehicles hit the roads. You don’t want to be the last to know if a new rule requires, say, labeling EVs or carrying a certain extinguisher. Subscribe to industry newsletters or work with a knowledgeable car hauler dispatch service that can alert you to changes.

In short, electric car hauling demands a higher level of vigilance regarding safety. The vast majority of EV and hybrid transports go off without a hitch, but you need to be prepared for the what-ifs. Treat the lithium battery with respect: secure the vehicle well, avoid rough handling (no one wants a punctured battery module due to a loose chain!), and follow guidelines like moderate state of charge. By doing so, you drastically minimize the risks and ensure your hybrid vehicle transport runs as safely as any other haul.

Adapting Your Car Hauler Equipment for EVs and Hybrids

If you plan to frequently haul electric or hybrid vehicles, it’s time to take a hard look at your car hauler equipment. The standard setup that worked for gas sedans may need some upgrades or adjustments to handle the quirks of electric car hauling. Here are key equipment considerations and tips to ensure you’re geared up:

1. Trailer capacity and configuration: First and foremost, make sure your trailer’s GVWR (Gross Vehicle Weight Rating) and axle ratings can handle the heavier loads of EVs. Older 7-car or 8-car trailers that were engineered when most cars weighed 3,000-4,000 lbs might struggle if you routinely load 5,000-6,000 lb electric cars. Check the manufacturer’s plate on your trailer – know your limits. If you find that even normal hybrid vehicle transport loads have you close to maxing out, consider upgrading to a trailer with a higher capacity or fewer positions (e.g., a 6-car trailer instead of squeezing 7) for electric vehicles. Also, use the right trailer type for the job. Enclosed trailers provide extra protection (good for high-value EVs or customer peace of mind) but weigh more themselves, reducing your cargo capacity. Open trailers are lighter and more common for regular EV shipments unless the client specifically requests enclosed transport. Whichever you use, maintain it well: brakes, suspension, and tires on your trailer take extra stress from heavy EVs. Good maintenance is part of safe car hauler equipment management.

2. Ramps and clearance: Many electric cars, especially sporty models like Teslas or Porsche Taycans, have low ground clearance. Additionally, EVs often have battery packs mounted along the bottom of the frame. The last thing you want is a car bottoming out on a steep ramp and cracking a battery casing! To avoid this, invest in low-angle or extended loading ramps. Some car hauler trailers have hydraulic lowering decks or the ability to tilt for a shallower angle – use those features. You can also carry ramp extensions or even simple wooden boards to lessen the approach angle for ultra-low vehicles. Remember, an EV’s weight can cause more suspension compression when loading; a ramp that just barely cleared a gas car’s front end might still scrape an EV that sits lower under load. Take it slow and communicate with your spotter (or use cameras) to ensure clearance. Having the right car hauler equipment for low-clearance loading will save you from costly damage.

3. Winches and loading aids: It’s hard to overstate the importance of a strong, reliable winch when doing electric car hauling. If an electric car’s high-voltage system is completely dead (or a hybrid’s engine won’t start), you often cannot simply put it in neutral and roll it – many EVs electronic parking brakes and gear selectors that need power. A winch lets you pull a non-running car onto your trailer safely. Always carry an operable winch and extra tow straps. For added versatility, consider accessories like wheel skates or dollies – these are small platforms with wheels that you can put under a car’s tires if the wheels are locked up. Skates are a lifesaver for hybrid vehicle transport too if a transmission is stuck. They essentially allow you to slide a car into place. Along with skates, having a come-along or a set of heavy-duty ratchet straps can assist if your main winch fails or if you need to reposition a vehicle slightly. The uShip EV transport guide notes that experienced carriers come equipped with winches, soft straps, skates, and even low-clearance ramps for EV moves – that’s a good checklist to measure yourself against.

4. Tie-downs and straps: Securing an EV or hybrid on the trailer requires a gentle touch in the right places. Because the battery pack often spans the floor pan of an EV, you want to avoid chaining or strapping down the vehicle in a way that could damage the battery or high-voltage lines. The best practice (for any car, but especially EVs) is to use wheel straps or tire baskets that secure the car by its tires, not the frame. By strapping the wheels, you let the car’s suspension absorb bumps rather than binding down the chassis – this prevents undue stress on the battery housing. If you must use frame tie-downs, stick to manufacturer-recommended tie points (many cars have small oval slots in the frame for T-hook chains). Never attach straps or hooks to battery enclosures, wiring, or coolant lines. Use soft straps or protective sleeves on straps to avoid scratching rims and to provide a little flex. And of course, use enough straps – DOT regulations require at least two securement points per vehicle (front and back), but using four (one on each corner) is wise, especially for heavy EVs. Make a habit of rechecking your straps after the first 50 miles; EVs’ weight can cause straps to settle or stretch a bit more than lighter cars might.

5. Power and tools: It sounds odd, but consider carrying a portable jump starter or spare 12-volt battery in your kit. Why? Because if you get to a dead EV that won’t shift to neutral, often the culprit is the 12V accessory battery being dead (the one that powers door locks, computer, etc., separate from the big drive battery). If you can jump the 12V battery, you might bring the car’s systems online enough to get it into neutral or release the parking brake for winching. A basic jump box can save a lot of time on an electric car hauling pickup. Additionally, keep basic tools for battery disconnect if needed – some EVs have a clearly marked emergency cutoff (usually a loop or plug under the hood or underfloor) that first responders use to isolate the battery. You wouldn’t normally touch that, but in an emergency (like the car starts smoking), knowing how to pull the disconnect could be critical. Also, ensure your car hauler equipment includes wheel chocks (EVs have strong motors that provide resistance, but when powered off, some models might still creep, so chalk those wheels when loading on an incline!).

6. Fire safety gear: As mentioned earlier, standard fire extinguishers are limited in fighting battery fires, but you should still have them for all the other materials (tires, fuel in hybrids, etc.). Equip your truck with at least a Class ABC extinguisher (which most commercial trucks are required to have anyway). Check it regularly. If you want to go the extra mile, consider a small ABC dry chemical fire suppression system installed on your trailer, or carry a fire blanket for EVs. These blankets can wrap a burning car to contain flames and smoke. They’re not yet common in every rig, but having one could be a strong selling point to safety-conscious clients (and give you peace of mind on those rare worst-case scenarios). At the very least, having multiple extinguishers and even a water source (some carry a big water fire extinguisher or tank) is smart when doing hybrid vehicle transport or EV hauling, since you may be dealing with electrical fires or even coolant fires.

By upgrading and fine-tuning your car hauler equipment for electric and hybrid vehicles, you’re investing in the longevity and safety of your business. The right gear makes electric car hauling not much more difficult than hauling any other car – but the wrong or worn-out gear can spell disaster when new challenges arise. Check your equipment, update what’s needed (it could be as simple as buying a few extra soft tie-down straps and a better winch cable), and you’ll be ready to roll.

Best Practices for Electric and Hybrid Vehicle Transport

Equipment is only half the equation – the other half is technique and knowledge. Professional electric car hauling requires some new best practices in day-to-day operations. Let’s go through key tips and habits that will make your hybrid vehicle transport runs smooth and hassle-free:

Enable “transport mode” or equivalent: Many electric and hybrid vehicles come with special settings for service or towing. For example, Tesla vehicles have a “Transport Mode” that disables the parking brake and keeps the car from automatically re-engaging park when it’s off. Other brands might call it “Neutral Tow Mode” or “Service Mode.” Before loading an EV, ask the owner or check the manual about any transport mode. Enabling it can prevent annoying surprises like an alarm going off mid-transit or the car locking its wheels. Similarly, if the car has an air suspension, look for a suspension lock or “Jack Mode” – this prevents the suspension from auto-leveling while you tie it down (which could loosen your straps later). Taking two minutes to set up the vehicle for shipping is a small step that can save your car hauler equipment from strain and avoid delays. If you’re not sure how to activate a certain car’s mode, a quick Google search or call to a dealership can help. As a pro hauler, it’s good to keep a little notebook or app with notes on different models’ quirks (e.g., “Nissan Leaf – need to put in Ready mode to shift to neutral” or “Ford Mustang Mach-E – 12V battery in frunk, accessible for jump if needed”). These little details distinguish expert electric car hauling service.

Communication at pickup and delivery: When dealing with regular car owners (say you’re hauling a personal EV for a move), they might be unfamiliar with what you need. Communicate clearly: before pickup day, remind them to charge the car to about 20-30% and turn off any alarms or smart features that could trigger during transport (many connected EVs have motion sensors or telematics that could send notifications – some owners set the car in a valet or transport mode to disable those). At pickup, do a thorough inspection including the dashboard – check that the EV isn’t showing any warnings (no battery overheating alerts, for instance). Note the state of charge on the Bill of Lading if possible. Explain to the customer how you will handle their electric or hybrid car, to build trust. At delivery, be prepared that the EV’s 12V battery might have drained if it was an older model or sat for a long transit; have that jump starter handy to get it going for the customer. These extra touches ensure a positive hand-off. It’s also wise to educate clients gently: let them know why you didn’t fully charge their car (for safety) and that it’s normal for an EV to lose a few miles of range while parked for a week (vampire drain). Managing expectations is key to good service.

Drive and brake carefully: EVs on your trailer are often heavier and may have higher value (some electric models are quite expensive). Smooth driving is always important for a car hauler, but now it’s even more so. Avoid sudden jolts that could break straps or jostle the batteries. Take turns a bit more slowly – top-heavy loads with EVs up high can have a higher center of gravity. Brake gradually to prevent any shift (heavy EVs have a lot of momentum). If you secured everything well with proper car hauler equipment, normal road conditions won’t be an issue. But in emergency maneuvers, remember you have a very heavy load – allow extra distance. Also, consider route planning: extremely rough roads or construction can shake the trailer badly; if there’s an alternate route that’s smoother, use it when hauling a full load of electrics. Some car haulers even avoid routes with excessive steep downhill grades when possible, to minimize brake stress (the last thing you want is to stab brake and have an old strap snap under the surge of an 8,000 lb Hummer EV pulling against it).

Keep an eye on the weather: Weather affects all trucking, but for electric car hauling there’s a specific thing to watch: extreme heat or cold. If you’re parking a loaded trailer for a while (say overnight), try not to leave EVs sitting in scorching sun or subzero cold for too long if you can help it. High heat can increase battery pressure (some EVs might vent if very hot), and extreme cold can drain the 12V battery or reduce tire pressures. This is minor, but if you have a choice to park in shade or inside, do it. During transport, there’s not much you can change about weather, but be aware that an EV’s range displayed might drop if it was, for example, 90°F when loaded and 30°F at delivery – the owner might think something’s wrong. Just inform them gently that battery range fluctuates with temperature (so they don’t blame you!). And of course, never submerge any part of an EV during transit – avoid flood-prone parking and don’t drive through deep water. Water and high-voltage batteries do not mix (and as PHMSA warned, any EV submerged in water is a hazard until proven otherwise).

Stay educated and up-to-date: The world of EVs and hybrids is fast-evolving. New models come out every year, some with larger batteries, different chemistries (like lithium iron phosphate batteries that are less fire-prone), or new features (like auto-locking charge ports). Try to keep learning. Join driver forums or social media groups where car haulers discuss electric car hauling experiences. You’ll pick up tips about, say, how to put a Rivian truck in neutral, or how Lucid Air sedans require an extra low ramp angle. Manufacturers sometimes publish towing/transport guidelines for their vehicles – worth glancing at if you haul that make often. And importantly, keep an open line with your dispatch service or brokers about these topics. If you work with a dispatch partner like Dispatch Republic’s car hauler dispatch service, let them know you’re comfortable with EVs and hybrids – they might specifically secure you more of those loads (which often pay well). They can also provide you with any known requirements from the shipper (e.g., “customer says the car has 10% charge, needs a charge at delivery” – then you could plan a stop to top it up if needed).

By following these best practices in hybrid vehicle transport and EV hauling, you’ll reduce risk and increase efficiency. At the end of the day, an electric car is still a car – four wheels, needs to be moved – but a bit of extra care goes a long way to ensure a smooth ride for both you and the vehicle. As this segment grows, being a transporter who “gets it” is going to be a big advantage in the market.

How Car Hauler Dispatch Service Can Help Navigate the Challenges

Adapting to these new challenges can feel overwhelming, especially if you’re an owner-operator trying to juggle it all solo. This is where partnering with a quality car hauler dispatch service can make a world of difference. As a truck dispatching company experienced in electric car hauling, we at Dispatch Republic have seen firsthand how the right support can turn a challenge into just another routine job. Here’s how leveraging a dispatch service can help you conquer the hurdles of electric and hybrid vehicle transport:

Smart load planning: A knowledgeable dispatcher will factor in vehicle weights and dimensions when looking for your next load. For example, our team will avoid stuffing your trailer with too many heavy EVs on one trip. Instead, we might plan a mix – say, two electric SUVs and three lighter sedans – to keep you legal and efficient. We use load boards and industry contacts to find high-paying EV and hybrid loads that fit your equipment. By planning ahead, a dispatch service helps you maximize earnings without risking overweight fines. We also look at route profiles; if we know a certain path has many steep grades or few truck stops, we’ll consider that when booking your hybrid vehicle transport jobs, ensuring you have safe places to weigh and check the load as needed.

Compliance and paperwork support: As discussed, hauling EVs can involve extra compliance steps (like checking for hazmat considerations or ensuring proper documentation if a vehicle is salvaged). Dispatch Republic’s car hauler dispatch service keeps up-to-date with DOT car hauling regulations and any advisories about EV transport. We can quickly inform you if, say, a certain state police department has issued guidance on EVs at weight stations, or if new training is recommended. Moreover, we handle a lot of the paperwork: verifying that the broker or shipper notes the vehicle type (so you don’t arrive expecting a 3,000 lb car and find a 6,000 lb one), and making sure all necessary info is in the load confirmation. Our dispatchers act as an extra set of eyes, catching potential issues early. If a load involves a flood-damaged electric car, we’ll flag that and discuss steps before you ever pick it up. This behind-the-scenes work means electric car hauling becomes less stressful for you – you can focus on driving while we handle the office end.

Shipper and receiver coordination: Communication is key, and a dispatch service excels here. We coordinate with shippers to ensure vehicles are ready (charged to a safe level, cleaned off if needed for inspection, etc.). If a customer needs their EV delivered with a certain state of charge or has special instructions (“do not open driver door, long-term battery disconnect applied”), we relay all that to you clearly. Likewise, if you run into any hiccups on the road – maybe a strap loosens or you decide to rearrange the load for safety – you can let us know and we’ll communicate with the customer or broker so everyone stays informed. It’s like having a personal logistics assistant on call 24/7. This is especially helpful with first-time EV shippers; dispatch can educate them on your behalf, setting expectations (for example, explaining transit times or that hybrid vehicle transport doesn’t require draining the fuel, etc.). By smoothing out communication, we prevent misunderstandings and build trust with your clients.

Emergency support: In the unlikely event something does go wrong – say an EV on your trailer has a battery issue or you get delayed due to a mechanical problem – a dispatch service is your lifeline. At Dispatch Republic, our team would immediately work to support you: finding a nearby service location, contacting authorities or hazmat teams if needed (though we hope that never happens), or arranging transloading to another carrier if absolutely necessary to keep the customer satisfied. We’ve got a network of contacts and the experience to troubleshoot unique issues that can arise in electric car hauling. Even if it’s not a dramatic emergency, having someone to call at 2 AM for advice or to reschedule a delivery after a delay can relieve a ton of stress when you’re out on the road.

Optimizing your schedule and backhauls: When you carry fewer cars per load due to EV weight, making every trip count is vital. Dispatch Republic’s car hauler dispatch service works to fill your calendar efficiently. For instance, if you deliver a load of EVs to an area, we’ll already be searching for a return load (maybe a mix of hybrids and regular cars) to avoid deadheading. We also keep an eye on markets – knowing that, for example, electric car hauling demand is high out of California (due to higher EV adoption there), we might route you there for better loads, then bring you back with traditional vehicles to balance things out. Our goal is to keep your trailer loaded as often as possible, with minimal empty miles, all while respecting the unique constraints of hybrid vehicle transport and EV shipping.

In summary, you don’t have to face the challenges of electric and hybrid vehicle hauling alone. Working with a dedicated dispatch partner can ease the learning curve and handle much of the logistical complexity for you. Our dispatchers at Dispatch Republic have already done the homework on EVs – from understanding weight distribution to knowing the right questions to ask shippers – and we put that expertise to work for our carrier partners every day. As the industry evolves, we evolve with it, always keeping your success and safety at the forefront.

Call to action: If you’re an auto transport driver or fleet owner looking to future-proof your business for the era of electric vehicles, consider teaming up with experts who understand your needs. Reach out to Dispatch Republic’s car hauler dispatch service today to see how we can help keep your trucks loaded with great-paying freight – electric, hybrid, or otherwise – while minimizing headaches. We handle the details so you can focus on the road ahead.

Driving Forward with Confidence

Electric and hybrid vehicles aren’t just a trend – they’re a fundamental shift in the automotive landscape. For car haulers, this shift brings new challenges, from heavier loads and weight limits to battery safety and updated car hauler equipment requirements. But as we’ve detailed in this guide, none of these challenges are insurmountable. With knowledge, preparation, and the right support, electric car hauling can be just as routine as hauling any other vehicle.

Adapting to hybrid vehicle transport and EV hauling is now part of staying competitive in the auto transport industry. The haulers who succeed will be those who invest in stronger equipment, educate themselves on best practices, and proactively manage the risks (and opportunities) that EVs present. If you embrace the change, you might even find that specializing in electric and hybrid transport becomes a selling point for your services. After all, not every carrier is up to speed yet – but you are.

As you get ready for your next haul – maybe a load of brand-new electric cars headed to a dealership or a single hybrid for a relocating family – remember the key takeaways: watch that weight, strap it right, keep the battery at a safe charge, and always plan for “what if.” With these in mind, you can transport the future of automobiles while protecting your present-day business.

Electric and hybrid vehicles will only become more common in the coming years. By gearing up now, you’re ensuring that your car hauling enterprise stays ahead of the curve. So here’s to many safe and successful miles transporting the next generation of vehicles! Stay safe, keep learning, and enjoy the quiet ride (who knows, maybe one day you’ll be hauling them with an electric truck, too).

If you’re an owner-operator hauling specialized freight, don’t go it alone. Explore Dispatch Republic’s flatbed & step deck dispatch services and reefer dispatch services to access top-paying loads and compliance support. Check out our car hauling dispatch services and blog for more tips. Our dispatchers are experts in car hauling loads, flatbed loads, and reefer loads – we can match your truck to the best freight and handle the paperwork. Let us help you keep your rig loaded, safe, and legal.

For a deeper dive into the hotshot hauling business, read our Hotshot Dispatching vs. Traditional Trucking: Key Differences and DOT Compliance for Fleets: What Owner-Operators Must Know.

Ready to make the most of your trucking business? 🚚💨 Reach out to Dispatch Republic and let our experts help maximize your earnings with tailored hotshot dispatch service and car hauler dispatch service solutions. We’ll handle the logistics while you keep on truckin’. Contact our truck dispatch service to get started on the road to greater profits and less hassle!


For more detailed guides, check Dispatch Republic’s resources on dispatching and the trucking business. Read Hotshot vs Flatbed: Which is Better for Your Business? if you’re weighing career paths, and How to Become a Truck Dispatcher to understand the dispatch side of the business.

If you’re an owner-operator juggling multiple responsibilities, consider partnering with a professional truck dispatch service to take the load off your shoulders—literally. At Dispatch Republic, we specialize in helping carriers run smarter and earn more by expertly managing load boards, negotiating top rates, and handling paperwork for dry vansreefersflatbedsbox trucksstep decks, and even hotshots. Our team monitors multiple premium load boards around the clock, ensuring your truck stays loaded with the right freight, at the right rate, on the right lane. Whether you’re scaling up or just getting started, having a dedicated dispatch team in your corner means fewer empty miles, less stress, and more time to focus on driving and growing your business.

Frequently Asked Questions

How do electric vehicles affect car hauler weight limits?

Electric vehicles are significantly heavier than comparable gas cars due to their large batteries. This means car haulers reach weight limits with fewer vehicles. When electric car hauling, you may haul one or two fewer cars per trip to stay under the 80,000 lb gross weight limit. Always weigh your loaded trailer and distribute EVs on lower decks to avoid axle overloads. It’s crucial to plan loads carefully – a trailer full of heavy EVs or hybrids can hit weight thresholds quickly.

Why did FMCSA change the CDL rules for non-citizens?

The changes were driven by safety concerns and legal loopholes. A federal audit in 2025 found some states were issuing CDLs to foreign drivers who shouldn’t have qualified – including cases where licenses stayed valid long after the driver’s lawful U.S. presence expired. There were also several fatal crashes involving immigrant drivers. FMCSA saw this as a major CDL compliance failure that endangered public safety. The new rules aim to “restore integrity” by ensuring every commercial driver has lawful immigration status and meets stricter vetting. It’s basically a crackdown on trucking compliance loopholes in state licensing systems that allowed unqualified or unauthorized drivers on the road.

Is it safe to haul electric cars on an open trailer?

Yes, it’s generally safe to haul EVs on an open trailer – auto transport companies move Teslas, Bolts, and hybrids on open carriers every day. The key is using proper car hauler equipment and securement. Protect the vehicles as you would any car (they can be exposed to weather and road debris, which is normal). Some owners opt for enclosed transport for high-end electric cars for extra protection, but it’s not a safety requirement. As long as you secure the EV properly and follow best practices (moderate battery charge, etc.), open trailers are fine for electric car hauling.

Do I need special equipment to haul electric or hybrid cars?

It helps to have a few specialized pieces of car hauler equipment. A strong winch is important since a dead EV can’t be put in neutral easily without power. Soft tie-down straps or wheel straps are recommended to avoid damage to battery components (strap the wheels rather than the frame). Having ramp extensions for low-clearance EVs, and skates to move a vehicle with locked wheels, is also very useful. Additionally, carry at least one good fire extinguisher (and consider an EV fire blanket) as a precaution. These tools will prepare you for most hybrid vehicle transport and EV scenarios.

What precautions should I take with an electric car’s battery before transport?

The main precautions are: ensure the EV is charged to about 20-30% (not full) prior to transport, and check that the battery has no damage or leaks. A moderate state of charge reduces fire risk and leaves enough power to operate brakes/steering during loading. Also, have the owner turn off the car and activate any “transport mode” to keep systems like alarms or self-leveling suspension inactive. If the vehicle was in an accident or a flood (which can damage the battery), it might require special handling – in such cases, you might need to follow hazmat guidelines or even decline hauling a severely damaged EV due to safety.

Are there extra costs or higher rates for electric and hybrid vehicle transport?

Often, yes. Many carriers charge a little more for electric car hauling or hybrid transport to account for the extra weight and precautions. Since you might only haul 6 EVs instead of 8 gas cars, the rate per car needs to be higher to cover your expenses. There’s also slightly more work involved (checking battery, using special equipment). From the customer’s side, this can mean a premium of anywhere from 5-15% in shipping cost for an EV/hybrid versus a regular car. As a driver, don’t hesitate to factor these challenges into your pricing. Most customers understand that hybrid vehicle transport and EV transport is a specialty service.

Does transporting electric vehicles require a hazmat endorsement or special license?

Currently, transporting intact electric vehicles does not require a hazardous materials (hazmat) endorsement on your CDL, because the lithium batteries installed in vehicles are under special provision and not treated the same as shipping loose batteries. As long as the EVs/batteries are not damaged, you can haul them with a standard Class A CDL. That said, you do need to follow certain safety guidelines (and if you ever haul damaged batteries or prototype batteries, that would fall under hazmat regulation). It’s wise to get training on EV safety, but legally a standard car carrier operating within normal regulations is sufficient for electric car hauling.

What do I do if an electric car on my trailer catches fire?

An EV fire is very serious. If you suspect a thermal runaway (battery fire) – e.g., you see smoke or flames from a vehicle on the trailer – the priority is personal safety and calling emergency services immediately. If safe to do so, you might detach the truck from the trailer and distance yourself. Do not attempt to extinguish a large lithium battery fire with a small extinguisher; it likely won’t work. Fire departments are trained to handle EV fires (often by flooding with a lot of water). If you have an EV fire blanket in your equipment, you can try to deploy it over the vehicle to suppress flames while help arrives. Importantly, alert authorities that it’s an electric car so they bring appropriate resources. Such fires are rare in hybrid vehicle transport or EV hauling, but every car hauler should have an emergency plan. Insurance should cover the damages, so never risk your life or health – get clear of the area and let professionals handle the fire.

Do I need to charge an electric car during transport or after delivery?

Typically, no charging en route is needed. When you load the EV at ~20-30% charge, that’s plenty for loading/unloading. The car will not be driven during transport (except on/off the trailer), so it won’t use significant battery. By delivery, the charge might be a bit lower due to minor drain, but still enough to drive off the trailer. Carriers generally do not charge vehicles en route (there’s no practical way to charge an EV on an open trailer, and it’s not expected in shipping). After you unload, you can advise the customer to charge the vehicle, especially if the battery is low. If a trip is extremely long (coast-to-coast) and the vehicle was stored for weeks, you might check the 12V battery at delivery. But electric car hauling doesn’t require you to be an EV charging expert – just ensure the vehicle has sufficient charge to move at pickup and drop-off. Customers and dealers usually handle the actual charging before and after transit.

Will electric trucks (EV semis) change car hauling in the future?

It’s possible. Electric car hauling could eventually be done by electric semi-trucks, which are starting to hit the market. An electric car carrier truck might have the benefit of that extra 2,000 lbs weight allowance (by law, electric commercial trucks can be a bit heavier) and of course zero emissions. However, challenges like range and charging infrastructure for a 80,000 lb rig mean it may be a while before they’re common in long-haul car transport. In the meantime, diesel rigs will do the bulk of hybrid vehicle transport and EV transport. But as technology improves, car haulers might transition some routes (especially short-haul metro deliveries) to electric trucks. This won’t directly change how you secure vehicles on the trailer, but it’s an industry evolution to watch. Dispatch services and carriers will adapt routing and scheduling once electric trucks join the fleet, possibly coordinating around charging stops similarly to how we manage hours of service breaks now. It’s an exciting development, but for most car haulers today, the focus should be on handling the electric cars on the trailer – not yet the electric truck pulling it.


Ready to Take Your Trucking Career to the Next Level?

Whether you’re an owner-operator, a company driver, or a carrier company in need of truck dispatch services, Dispatch Republic is here to help. Our team of experienced truck dispatchers offers affordable, professional truck dispatch solutions designed to save you time, increase your earnings, and make your business more efficient.

Thinking about outsourcing your truck dispatching? Contact Dispatch Republic today and move smarter, not harder.

Found our Blog useful? Spread the word:

Check our latest posts:

What Is a Carrier Setup Packet? A Complete Guide for Owner-Operators and Dispatchers

carrier setup packet, owner-operator guide, broker-carrier onboarding, truck dispatch service, freight broker documents, trucking compliance, carrier onboarding process

Read more
Close-up of CDL license labeled non-domiciled under updated FMCSA CDL changes

Recent FMCSA Rule Changes for Immigrant CDL Holders

Learn how the best box truck dispatch service helps fleets grow. Expert tips on choosing dispatchers for box truck operations effectively.

Read more
Best box truck dispatch service boosting driver earnings through smart load planning

How to Choose the Best Box Truck Dispatch Company for Your Fleet

Learn how the best box truck dispatch service helps fleets grow. Expert tips on choosing dispatchers for box truck operations effectively.

Read more
Hotshot dispatch service supporting owner-operators with hotshot loads

Hotshot Dispatch and Compliance: Key Regulations Every Dispatcher Should Know

Learn car hauling, reefer loads, and flatbed freight tips for owner-operators. Boost profit, stay compliant, and master dispatch strategies.

Read more

Contact us today to see how our team can support your trucking business.